• tslot

  • slot

  • cnc

  • aluminium

  • extrusion

  • profile

  • end

  • cap

  • dust

  • cover

  • snap

  • fit

  • 4040

  • 4080

  • 40120

  • connector

This is a universal 3-slot end cap for triple 4040 (120×40 mm) T-slot aluminum profiles, designed for a clean and functional finish.

It engages three outer slots and the central hole, leaving one rail open for cable routing, panel access, or attaching additional hardware.
The friction-fit connection ensures a secure hold without screws or glue, and the rounded corners preserve the profile’s smooth contour for a professional appearance.

It fits most T-slot systems (Bosch, Item, OpenBuilds, Motedis, etc.), but since internal slot dimensions vary, a slight tolerance tweak (±0.1–0.2 mm) may be required in your slicer.

✅ Features

Compatible with 120×40 mm (triple 4040) T-slot profiles

Covers 3 slots + center hole, 1 open for access

Rounded corners match the extrusion’s shape

Friction-fit — no screws, tool-free install

Works as end cap or connector for wide frames

Fits most T-slot 4040 / 4080 / 12040 systems

Printable flat, no supports needed

🧰 Applications

Finishing triple 4040 (12040) frame ends

Access ports or cable pass-throughs

CNC, laser, or 3D printer frame systems

Connecting multiple 4040 profiles together

🛠 Recommended Print Settings

Material: PETG / ABS (durability), PLA (light-duty)

Layer Height: 0.2 mm

Infill: 50–100 %

Supports: Not required

Orientation: Flat on bed

📏 Compatibility

Works with most T-slot 4040 / 4080 / 12040 systems

Slight slicer tolerance adjustment ±0.1–0.2 mm

Not fully compatible with Misumi extrusions

Originality of the Model

The author declares that this work is their personally original model

This model is licensed under the following terms:

Credit must be given to the creator

Models(2)

  • model file image
    tslot40120-end-cap-s (2).stlDesigner

    121.37 KB

    2025-12-03

  • model file image
    tslot40120-end-cap-s (2).3mfDesigner

    740.79 KB

    2025-12-03

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